Carboneto cimentado broca Processing Abnormal &Solutions
Carboneto cimentado broca ferramenta é utilizada para brocaing do material sólido por meio de orifícios ou furos cegos e fresagem dos furos existentes.
Carboneto cimentado Broca processamento de causas anormais e contramedidas
Situation | Reasons | Solution |
brocaing into the oval | Form threaded scratches | 1.Using a suitable broca sets 2.Reduce the clearance angle 3.Check the broca bit tip angle is symmetrical with both sides length |
Produce fibrillation, vibration | 1.Reduce the clearance angle 2.Web thinning 3.Shorten Carboneto cimentado broca length , increased broca bit rigidity 4.Check Carboneto cimentado broca angle grinding is correct or not 5.Check the fixture Carboneto cimentado broca contact situation 6.Pre-brocaed center hole 7.Improve the rigidity of the working machine |
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The chip discharge is not easy | 1.Increase the weekly amount of feed 2.Select the correct helix angle 3.Increasing the groove width ratio 4.Intermittent feed |
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brocaing tilt | Adverse when cutting | 1.Using the appropriate broca sets 2.Reduce the cut when the weekly amount of feed 3.Pre-brocaed center hole |
broca rigidity is bad | Shorten Carboneto cimentado broca length , increased broca bit rigidity | |
broca bit angle is wrong | Resharpening Carboneto cimentado broca | |
Exterior angle wear | Cutting speed is too fast | 1.Reduce the cutting speed 2.Increase the clearance angle 3.Sufficiently supplied cutting fluid 4.Improve Carboneto cimentado broca material |
Hole wall roughness | Blade wear is too large | Resharpening Carboneto cimentado broca |
Feed speed too large | Lower feed speed | |
Cutting obstruction | Increase the number of retraction | |
Other | 1.Web thinning 2.Use suitable guide bush 3.Improve the rigidity of the working machine |
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broca breaks while cutting | Feed too large | To reduce Every feed rate |
Cutting obstruction | 1.Increasing the groove width ratio 2.Select the appropriate helix angle |
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Insufficient rigidity of the broca | 1.Reduce the weekly amount of feed 2.Shorten broca length and increase Carboneto cimentado brocarigidity 3.Increase web thickness |
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1.Reduce weekly feed 2.working remains fixed 3.Improve the rigidity of the working machine |
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Chipping of the cutting edge | Feed too fast | Reduce the weekly amount of feed |
Insufficient strength of the cutting edge | 1.Reduce the clearance angle 2.Reduce weekly feed 3.working remains fixed |
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For use in the operations of the counterbore | 1.Increase the broca tip angle 2.Reduce the cutting speed |
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Pore size-tolerance | broca tip angle is not symmetrical or blade different sizes | 1.Resharpening Carboneto cimentado broca 2.Web thinning 3.To reduce Carboneto cimentado broca tip angle 4.Use broca sets |
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